Mackwell Electronics And Conserving Energy In Emergency Lighting

Energy SavingsStewart Langdown MSLL, Business Development Director at Mackwell Electronics considers the power consumption taken by non-maintained emergency lighting and new technology now developed to save energy.

In recent years various initiatives and directives from government have put the lighting industry under increased pressure to reduce energy and drive greater efficiency.

Innovations such as LED light sources, daylight control and dimming used in conjunction with more efficient control gear have gone a long way in reducing operating costs. Although this goes some way in ticking the ‘energy saving’ box, there is still one area that has been neglected and that is emergency lighting. The comfort and safety of the building occupants must be been taken into consideration, and energy saving measures must reflect the performance and ultimately the safety of the building. Recent trends to isolate the mains supply to LED drivers, and in some cases invertors to minimise parasitic losses, risks adding an additional point of failure. It far better to address the efficiency of the individual components and make them as efficient as you possibly can.

Parasitic lighting
The power consumed by emergency lighting is deemed parasitic. This is the power consumed by the device whist the Emergency lighting is in a non-operational or standby mode. In emergency language this would be a non-maintained emergency luminaire that functions in the event of a mains failure. The luminaire and its electronics are connected to the mains and will continue to draw power unless managed via a technology such as SmartCharge™.

As a safety circuit emergency lighting is exempt from the limits set with other lighting components such as LED drivers where the parasitic losses should be <0.5W in the off state. As a consequence, inefficient emergency circuits can consume a significant amount of energy in the standby/off state.

This is generally down to the method of charging and will vary dependent upon the cell chemistry, and the charging regime. The only two battery chemistries currently approved for emergency lighting are nickel-cadmium (Ni-Cd) and nickel-metal hydride (Ni-MH).

Nickel-cadmium (Ni-Cd) batteries readily accept a constant current charge however nickel-metal hydride (Ni-MH) batteries should not be overcharged as this can damage the cells and are typically pulse charged. Therefore, you need two distinct charging methods tailored to each battery chemistry and in addition with Ni-MH you must protect against overcharge.

It is worth point out that Ni-Cd, although a robust battery design, is gradually being replaced by the greener alternative Ni-MH. This has been driven by the need to ban toxic substances such as cadmium which in many European countries has been outlawed except for military, health and emergency lighting.

Module Power Usage GraphFurthermore, Ni-MH has a greater capacity by volume than Ni-Cd making it suitable for smaller, slimmer luminaires. For these reasons Mackwell utilises Ni-MH across its XYLUX range of LED luminaires.

The Nickel-metal hydride charge regime
As previously mentioned it is recommended that Ni-MH batteries for emergency lighting are charged using a lower duty cycle, whereby a pulse of higher current is delivered when the battery voltage drops below a defined level. Following extensive research, Mackwell took this duty cycle charge regime to the next level by developing its own innovative SmartCharge™ technology. Using a combination of intelligent hardware and specially designed software, SmartCharge™ ensures compliance by constant current charging the battery for the initial 24 hour period before relaxing to a lower duty cycle programmed as a 10% charge rate to 90% rest rate meaning that the battery is effectively not charging for 9 minutes out of every 10. When energised by a permanent supply and used within its correct operating parameters this results in the following benefits:

Save Energy Economy MoneyFirstly, the luminaire power consumption is reduced as can be witnessed by its charge cycle of 1 in every 10 minutes. Utilising SmartCharge™ technology, individual non-maintained emergency luminaires can see their power consumption reduced from a typical 2.6W to less than 1W and as the emergency lighting can contribute anything up to 30% of a buildings lighting load it is not difficult to calculate how this can result in a significant reduction in operating costs.

Secondly, the battery temperature is typically reduced between 5 - 10ᵒC because in its ‘rest’ state the battery is allowed to cool. This cooling effect is seen across the whole luminaire and will in many cases reduce the battery temperature to a level well within its recommended operating parameters therefore satisfying design life and potentially extending life.

The technology utilised within SmartCharge™ emergency modules goes largely unseen and unnoticed by the end user; its benefits however will continue to materialise in both reductions in energy consumption and the reduction of maintenance costs through the life of a project.

Energy Saving LED ConceptFurther information on SmartCharge™ technology is available from Mackwell customer services on +44 (0) 1922 458 255, by emailing This email address is being protected from spambots. You need JavaScript enabled to view it.


Tags: Mackwell, Emergency Lighting, Featured News, lighting industry news,, SmartCharge™